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Water Based Glue UHMWPEUD Prepreg Machine

Kuntai UHMWPE Prepreg Machine adopts both glue impregnation and coating method technology and a specialized big drum laminating system to ensure a uniform distribution of resin-impregnated fibers. It can be used to prepare various fiber materials such as PE fiber, Aramid fiber, etc. The products have a unique combination of low density, excellent abrasion resistance, superior impact resistance, outstanding cutting resistance, and remarkable toughness. These features make it an ideal choice for a variety of high-performance protective applications, including:

- Soft bulletproof vests

- Lightweight bulletproof helmets

- Thin bulletproof armor plates

- Stab and cut-resistant apparel

- Specialized anti-riot gear for public safety 

    Innovative Features for Unmatched Quality

    • Product Advantagess265

      It adopts stable mechanical operation rolls and profiled devices to evenly spread wire, use resin glue to soak and carry film or release paper to adhere and solidify, and then dry and roll it at the rear end.

    • Product Advantagess265

      Versatility and Precision: Engineered to handle both UHMW-PE and UD Aramid fabrics, the machine guarantees lamination with impeccable uniformity, free from deformation, blistering, or wrinkles.

    • Product Advantagess265

      Advanced Lamination Technology: Utilizes stable mechanical components and an ultrahigh-pressure system for even wire spreading and resin impregnation, followed by orthogonal 0/90º composite lamination.

    • Product Advantagess265

      Smart Control System: HMI+PLC control system is adopted, which is easy to operate, high in production efficiency and reduces the complexity of operation

    • Product Advantagess265

      It is suitable for water-soluble and solvent-based adhesive coating composite, to achieve a multi-purpose function.

    • Product Advantagess265

      The whole machine adopts gear transmission, which has strong torque transmission and stability. Draw and lay the mirror roll to minimize the damage of fiber performance during operation

    • Product Advantagess265

      The mirror surface processing rollers are used for thread pulling and thread laying to ensure that the damage to fiber performance is reduced to the greatest extent during the operation.

    Product advantages

    What is UHMWPEUD Fabric?
    Ultra-high molecular weight polyethylene (UHMWPE)  developed and produced with special properties, has been successfully put on the market. Two or more layers of unidirectionally arranged fibers are orthogonally combined into a continuous sheet-like coil by 0°/90° . it is widely used as bulletproof material, and is now used by customers all over the world in the field of safety protection vests, helmets, vehicles, aircraft, ships

    Our machine main working process: From Yarn to Finished UHMWPEUD Cloth

    Fiber rack→Arrange→Beam-warping→fiber spread →Impregnation→Membranae laminating→big drum/oven Drying → guiding  → Rewinding device.

    Place the ultra-high molecular weight polyethylene fiber on the creels, roll back to the cluster device and arrange in parallel.The parallel PE fibers after the cluster pass through the finishing device to form the parallel and closely packed filament bundles.After the spread of the fiber, add tension to ensure the smoothness of the ribbon. After infiltrating the fiber with the adhesive device, recombining the PE bearing membrane through the uniform filament bundle after the adhesive device,After the heat roller evaporation resin solvent curing, forming a one-way PEUD cloth.

    Main technical parameters

     Equipment roll surface

    1800 mm

     Material width

     ≤ 1650mm

     Adhesive used

     water-based

     Gluing method

     dipping/coating

     Wire spreading mode

     mechanical multi roll+profiled

     Control mode

     HMI+PLC

     Drive control

     variable frequency+servo drive

     Lamination roller

     external circulating thermal oil roller

     Heating source mode

     circulating thermal oil

     Temperature control mode

     60KW external mold oil heater

     Dynamic balance

     friction mirror surface roller/heating roller

     Roller surface treatment

     friction roller mirror level 14

     Total power

     90KW

     Composite speed

     5-11m/min

     Power supply

     380V/50Hz

     Length * width * height

     31500 * 5180 * 3000mm

    Machine pictures & drawing

    Other Supporting machines

                                If you want to know more about this prepreg machine production line, pls feel free to get in touch with us, we will serve you wholeheartedly!