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Double Belt Press Laminating Machine for Aluminum Honeycomb Panel

Double Belt Press Laminating Machine for Aluminum Honeycomb Panel from Kuntai. This machinery is specifically designed for laminating aluminum honeycomb panels with high efficiency and precision. With a double belt press system, it ensures a strong bond between the aluminum panels and the honeycomb core, resulting in a durable and high-quality end product. The machine is equipped with advanced technology for temperature control(18 heating areas) and pressure distribution, allowing for uniform and smooth lamination. It is suitable for manufacturing various types of aluminum honeycomb panels used in industries such as aerospace, marine, construction, and transportation. The Double Belt Press Laminating Machine from Jiangsu Kuntai Machinery Co., Ltd. is a reliable and efficient solution for producing top-notch aluminum honeycomb panels

    Introduction

    1) The doulbe belt press laminator is equipped with advanced features to ensure superior performance and consistent results. Its dual-belt system allows for even pressure distribution, ensuring a smooth and even lamination process. This gives the aluminum honeycomb panels a perfect finish and enhanced structural integrity.

    2) One of the main advantages of this machine is its versatility. It can accurately and efficiently laminate various types of materials, including aluminum panels and honeycomb cores. Whether it is building cladding, aerospace applications or the transportation industry, this machine delivers excellent results in different areas. The height is precisely adjustable. For differenct thickness of honeycomb panels, it can be adjust well.

    3) The machine’s intuitive controls and user-friendly interface make it easy to operate, reducing the need for extensive training and minimizing the risk of errors. Its automation capabilities simplify the lamination process, increase productivity and reduce production time. This makes it ideal for manufacturers looking to optimize operations and meet tight production deadlines.

    4) In addition to performance and versatility, dual belt press laminators are designed with durability and reliability in mind. It’s built with high-quality materials and precision engineering to withstand the rigors of continuous use in demanding industrial environments. This ensures long-term performance and minimal downtime, helping to improve overall operational efficiency.

    5) Additionally, the machine is designed with safety features to protect the operator and minimize the risk of accidents. From the emergency stop button to the protective guard, every aspect of the machine has been carefully designed to prioritize user well-being, giving you peace of mind in the workplace.

    6) The modular design of the double belt press provides flexibility in production processes

    Overall, the Aluminum Honeycomb Panel Double Belt Press Laminator is a game changer in the field of panel lamination. Its advanced features, versatility, ease of use and rugged construction make it a valuable asset for manufacturers looking to improve the quality and efficiency of their production processes. With this machine, getting quality laminated aluminum honeycomb panels has never been easier.


    double belt laminator

    Machine features

    • Product Advantagess265

      PLC Controlled with HMI

      Machine is Automatic controlled by PLC, can set main parameters
       through touch screen, it is easy to operate and save labors.

    • Product Advantagessgqa

      3m heating zone and 1.5m cooling zone (available on request)

       18 heating control areas with flexible arrangement of heating 
      elements, to ensure uniform and efficient heat distribution.

    • Product Advantagessjm9

      Smooth seam PTFE coated fiberglass tape. conveyor belts runs Stable and steady during whole working process.

    • Product Advantagessjm9

      Sturdy frame construction. It ensures machine durability and stability, to perlong the machine sevice life.

    • Product Advantagessjm9

      0-150mm gap adjustable. The gap from upper and lower working area can be precised adjusted by servo motor.

    Components of double belt press

    The doulbe belt press laminator typically consists of several key components that work together to facilitate material feeding, laminating and rewinding. These components may include:

    1) Material feeding table: mainly consisted of machine frame, steel feeding rollers, etc. On this feeding table, plate materials will transmit in order.

    2) Flatbed heating & pressing device: it is composed of both upper and lower Teflon belts, belt edge alignment device, heating tubes, Ø290 mesh belt rubber steel roller, screw elevator, servo motor, and so on. It is used for material unwinding. It is used of heating pressing and laminating of two layers of material

    3) Product output working table: the finished products will come out to the output working table.

    Main Machine Parameters (Customizable)

    width(mm) available upon request 1,700 1,900 2,100 2,300 2,500 2,700 2,900
    Height adjustment 0-150 mm 0-150 mm 0-150 mm 0-150 mm 0-150 mm 0-150 mm 0-150 mm
    Heating zone(mm) 3,000, expandable in 1,500 mm steps 3,000, expandable in 1,500 mm steps 3,000, expandable in 1,500 mm steps 3,000, expandable in 1,500 mm steps 3,000, expandable in 1,500 mm steps 3,000, expandable in 1,500 mm steps 3,000, expandable in 1,500 mm steps
    Colling zone(mm) 1,500, expandable in 1,500 mm steps 1,500, expandable in 1,500 mm steps 1,500, expandable in 1,500 mm steps 1,500, expandable in 1,500 mm steps 1,500, expandable in 1,500 mm steps 1,500, expandable in 1,500 mm steps 1,500, expandable in 1,500 mm steps
    Control zones(number) 18 18 18 18 18 18 18
    Running speed(m/min) 0.5-30 0.5-30 0.5-30 0.5-30 0.5-30 0.5-30 0.5-30

    Products Pictures

    Possible products looks as follows:

    Machine Drawing & Pictures

    double belt press machinedouble belt presscesdouble belt press machine drawing

    More Applications
    Except honeycomb panel, this double belt press also can be used for many others materials, such as continous fiber reinforced thermoplastic(CFRT)... 

    Machine package & Delivery

    KUNTAI R&D Center in Italy
    kuntai R&D center

    Factors To Consider When Choosing A Double Belt Press

    When choosing a double belt press for your industrial production needs, there are several factors you should consider. By carefully evaluating these factors, you can ensure that you select the right press to meet your specific requirements and provide the best results.                               
    Production Capacityuk8

    Production Capacity

    The first factor to consider is the production capacity of the double-belt press. You need to determine the volume of material you will be processing and choose a press that can handle the output you want. Look for a press with a high nominal capacity to ensure efficient and uninterrupted production.

    Flexibility and Versatilityo19

    Flexibility and Versatility

    It’s important to evaluate the flexibility and versatility of a double-belt press. Consider the range of materials you’ll be using and make sure the press can accommodate different types and sizes. Look for features such as adjustable belt speed and pressure to meet different production needs.

    Quality and Efficiencyldi

    Quality and Efficiency

    A key consideration is the ability of the double belt press to deliver high quality and efficient results. Look for features such as uniform lamination, constant temperature control, and reliable reproducibility. These factors will ensure consistent and superior output, reduce waste and maximize productivity.

    Cost-effectivenessynv

    Cost-effectiveness

    Evaluate the cost-effectiveness of a double-belt press by considering factors such as material, energy and labor costs. Look for presses that offer savings in these areas, as this will contribute to the overall profitability of your production process.

    Eco-friendlinessaym

    Eco-friendliness

    In today's environmentally conscious world, it is important to choose a double-belt press that operates in an environmentally friendly manner. Look for presses that utilize a continuous process and minimize water consumption. This will not only reduce your environmental footprint, but also contribute to sustainable and responsible production practices.

    estimateo2n

    Estimate

    By carefully assessing these factors, you can make an informed decision when choosing a double belt press for your industrial production needs. Remember to prioritize your specific requirements and select a press that offers the right combination of capacity, flexibility, quality, cost-effectiveness, and eco-friendliness. With the right press in place, you can enhance your production capabilities and achieve success in your industry.