Leave Your Message

Crossply Machine for 0° and 90° UD fabric laminating

Crossply Machine, a cutting-edge solution for precision 0° and 90° UD fabric pressing and laminating. This state-of-the-art machine is meticulously designed to meet the demands of modern manufacturing processes, offering unparalleled performance and efficiency.The Crossply Machine is engineered with advanced technology to ensure exceptional results. Its precise control system allows for accurate positioning and pressure application, ensuring uniformity and consistency in the lamination process. This level of precision is essential for producing high-quality composite materials used in various industries such as aerospace, automotive, and marine.

    Machine Description

    1.Crossply Machine is cutting segments from the UD, stacking them in the desired orientation – normally 0/90° – and pressing them together. It is made up of 0°unwinding device, 90°unwinding, width fixed device, pressing and laminating device,and rewinding device, etc. It is used for 2/4/6/8UD fabric pressing and laminating. In this way the reinforcement can be made more efficient, leading to a more lightweight and thinner technical textile.

    2.It is capable of handling a wide range of materials, including carbon fiber, fiberglass, and aramid, making it a versatile solution for diverse manufacturing needs. Whether it’s creating lightweight components for aircraft or durable parts for automotive applications, this machine delivers the performance and flexibility required to meet the demands of modern composite manufacturing.

    3.The Crossply Machine is designed with user-friendly features that enhance operational efficiency. Its intuitive interface and easy-to-use controls make it accessible to operators of varying skill levels, reducing the learning curve and increasing productivity. Furthermore, the machine’s robust construction and reliable components ensure long-term durability and minimal maintenance requirements, contributing to overall cost savings and operational reliability.

    4.The Crossply Machine is designed with a focus on safety, incorporating advanced safety features to protect operators and maintain a secure working environment. This commitment to safety underscores our dedication to providing a solution that prioritizes the well-being of our customers and their workforce.

    5. the Crossply Machine sets a new standard for precision and performance in 0° and 90° UD fabric pressing and laminating. Its advanced technology, versatility, user-friendly design, and commitment to safety make it an indispensable asset for manufacturers seeking to elevate their composite manufacturing capabilities. With the Crossply Machine, you can achieve superior results with confidence and efficiency.

    Main process:
    Put the unidirectional PEUD on the 0° and 90° tension unwinding devices. The 0° UD tension fabric is unwind to the hot pressing platform by the servo traction device before coiling. After the 90° UD fabric is pulled and positioned by the servo width setting device, it is cut by the hot cutting device. The upper hot pressing plane is quickly pressed down, and the pressure is transmitted through signal sensing to drive the composite. Then, the servo traction is used in conjunction with the tension shaft to roll the PEUD orthogonal finished fabric.

    Main procespjh

    Machine Features

    • Product Advantagess265

      1.The 6000KN four cylinder hydraulic power acts on the 1700 * 1700mm lamination tabletop, combined with HMI+PLC to control pressure, acceleration, pressure holding and other functions.

    • Product Advantagess265

      The 90° UD tension reel adopts pneumatic clamping material combined with servo motor for lateral movement, ensuring that the UD material does not deform or deviate during the movement process; Using servo motor drive for lateral material pulling, the fragment size can be directly inputted and set on the touch screen.

    • Product Advantagess265

      The heat source medium required for the lamination tabletop is thermal oil, equipped with a dual external circulating mold oil heater.

    • Product Advantagess265

      The movable and fixed pressure plates are equipped with pneumatic clamping devices, which are stable and fast;

    • Product Advantagess265

      The laminated product is pulled by servo rollers to achieve longitudinal specification improvement each time, and combined with tension coiling to achieve UD composite product winding.

    • Product Advantagess265

      Adopts thermal cutter for UD fabric cutting, to ensure precise transverse cutting.

    • Product Advantagess265

      The control mode of the AC motor is circuit breaker+contactor+thermal protector+motor

    • Product Advantagess265

      All outputs of PLC are controlled by intermediate relays to execute components;

    Main technical parameters

    Working table dimension

    1700 * 1700mm

     Material width

    ≤ 1650mm

     Pressing tonnage

    6000KN

    Heat source medium

    Thermal oil

    Pressing method

    Hydraulic

     Control mode

    HMI+PLC

    Transmission control

    Variable frequency+servo drive

     Total power

    90KW

     Power supply

    380V/50Hz

     Length * width * height

    9500 * 7500 * 5000mm

    Machine pictures & drawing

    Product sample

    Product samplefgv