Uhmwpeud Production Line

Kuntai UHMWPEUD production line adopts stable mechanical rolling parts and special ultrahigh pressure device to evenly spread wire, impregnated with resin glue, and then laminated by 0/90º orthogonal composite at the end. This product has the advantages of low density, abrasion resistance, impact resistance, cutting resistance and toughness. It is widely used in special protective materials such as soft bulletproof jackets, light bulletproof helmets, light bulletproof armor plates, stab and cut resistant clothing linings, and special public anti riot facilities.

Innovative Features for Unmatched Quality

It adopts stable mechanical operation rolls and profiled devices to evenly spread wire, use resin glue to soak and carry film or release paper to adhere and solidify, and then dry and roll it at the rear end.
Versatility and Precision: Engineered to handle both UHMW-PE and UD Aramid fabrics, the machine guarantees lamination with impeccable uniformity, free from deformation, blistering, or wrinkles.
Advanced Lamination Technology: Utilizes stable mechanical components and an ultrahigh-pressure system for even wire spreading and resin impregnation, followed by orthogonal 0/90º composite lamination.
Smart Control System: Equipped with an HMI+PLC interface, simplifying operation and boosting production efficiency while minimizing manual intervention.
It is suitable for water-soluble and solvent-based adhesive coating composite, to achieve a multi-purpose function.
The whole machine adopts gear transmission, which has strong torque transmission and stability.
The mirror surface processing rollers are used for thread pulling and thread laying to ensure that the damage to fiber performance is reduced to the greatest extent during the operation.

Product advantages

Main working process: From Yarn to Finished Cloth

Fiber rack→Arrange→Beam-warping→Exhibition silk →Soakage→Membranae tectoria →Desiccation → Tractive → Rewinding device.

Place the ultra-high molecular weight polyethylene fiber on the creels, roll back to the cluster device and arrange in parallel.The parallel PE fibers after the cluster pass through the finishing device to form the parallel and closely packed filament bundles.After the spread of the ribbon, add tension to ensure the smoothness of the ribbon.After infiltrating the fiber with the adhesive device, recombining the PE bearing membrane through the uniform filament bundle after the adhesive device,After the heat roller evaporation resin solvent curing, forming a one-way PEUD cloth.

Main technical parameters

Equipment roll surface	2000 mm
Material width	≤ 1650mm
Adhesive used	water-based
Gluing method	dipping/coating
Wire spreading mode	mechanical multi roll+profiled
Control mode	HMI+PLC
Drive control	variable frequency+servo drive
Lamination roller	external circulating thermal oil roller
Heating source mode	circulating thermal oil
Temperature control mode	60KW external mold oil heater
Dynamic balance	friction mirror surface roller/heating roller
Roller surface treatment	friction roller mirror level 14
Total power	90KW
Composite speed	5-11m/min
Power supply	380V/50Hz
Length * width * height	31500 * 5180 * 3000mm