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Teflon PTFE Double Belts Laminator for LWRT and CFRT

Teflon PTFE Double Belts Laminator, also named flatbed laminating machine. This high-performance laminating machine features top and bottom belts equipped with heating elements and pressure mechanisms, allowing for the seamless transfer of heat and pressure to the products being processed between the belts. With the ability to handle a wide range of materials, the Double Belt Laminator offers precise and efficient lamination for various applications including special materials like Lightweight thermoplastic composite(LWRT) and continuous fiber reinforced thermoplastic(CFRT).  We can offer you tailored technical and economical solutions across many industries including automotive and thermoplastic composite market.

  • Working width 1000-2900mm
  • Heating zone length 1000-6000mm
  • Cooling zone length 1000-6000mm
  • Machine Speed 1-30m/min

Machine Description

1) Double belts press is used to continuously laminating various materials, such as films, fabrics, Foam, Non-woven, Honeycomb panel and some plate, LWRT and CFRT, etc. Uniform and constant temperature control ensures reliable and repeatable results, minimizing variations and defects in the final output. 

2) The height adjustment as well as the level adjustment of the top pressure roller is motor-controlled by means of a precisely adjustable lifting spindle.

3) Cooling zone will enhance the bonding of laminated materials. Cooling zone length can be customized as customers' requirements.

4) Multilayers of materials can be laminated with the media of hot melt film or hot melt powder by heating in one step, greatly improving production efficiency. we install separately spring-mounted elements, large roller diameters for precise pressure and combine chain guided, servo-driven conveyor belts.

5) The 18 control zones are electrically heated. For optimal energy conservation, heating and cooling sections are insulated. Heating Zone length can be customized too.

6) The modular design of the double belt press provides flexibility in production processes. Machine is controlled by PLC with touch screen, easy to operate.


7) Special cutting device can be adopted for thermoplastic composite panel cutting, Different cutting size can be set as needs.  Sheet panel products will be collected on sheet working table.

In conclusion, the benefits of using a double belt press in industrial production are clear. Its efficiency, cost-effectiveness, consistent quality, versatility, and flexibility make it a valuable asset for businesses across different industries. By investing in a double belt press, companies can increase their production capabilities, reduce costs, and achieve a sustainable and reliable manufacturing process. This double belts press laminating machine is well positioned to serve the thermoplastic honeycomb sandwich panel and other thermoplastic composite panel market needs. Its' application prospect is very wide.

Machine features

  • Historical hmy

    Sturdy Frame Construction

  • Historical kj9

    Optimal Energy Construction

  • Product Advantagessjm9

    Smooth Seam PTFE Coated Fiberglass tape

  • Product Advantagessjm9

    Spring Shock Absorber Element

  • Product Advantagessjm9

    0-150mm Gap Adjustable

Main Machine Parameters (Customizable)

width(mm) available upon request 1,700 1,900 2,100 2,300 2,500 2,700 2,900
Height adjustment 0-150 mm 0-150 mm 0-150 mm 0-150 mm 0-150 mm 0-150 mm 0-150 mm
Heating zone(mm) 3,000, expandable in 1,500 mm steps 3,000, expandable in 1,500 mm steps 3,000, expandable in 1,500 mm steps 3,000, expandable in 1,500 mm steps 3,000, expandable in 1,500 mm steps 3,000, expandable in 1,500 mm steps 3,000, expandable in 1,500 mm steps
Colling zone(mm) 1,500, expandable in 1,500 mm steps 1,500, expandable in 1,500 mm steps 1,500, expandable in 1,500 mm steps 1,500, expandable in 1,500 mm steps 1,500, expandable in 1,500 mm steps 1,500, expandable in 1,500 mm steps 1,500, expandable in 1,500 mm steps
Control zones(number) 18 18 18 18 18 18 18
Running speed(m/min) 0.5-30 0.5-30 0.5-30 0.5-30 0.5-30 0.5-30 0.5-30

Line Arrangement

A possible line arrangement for powder laminating looks as follows:

Machine Drawing & Pictures

double belts laminating machine drawing

Application

Machine Delivery

Factors To Consider When Choosing A Double Belt Press

When choosing a double belt press for your industrial production needs, there are several factors you should consider. By carefully evaluating these factors, you can ensure that you select the right press to meet your specific requirements and provide the best results.
Production Capacityuk8

Production Capacity

The first factor to consider is the production capacity of the double-belt press. You need to determine the volume of material you will be processing and choose a press that can handle the output you want. Look for a press with a high nominal capacity to ensure efficient and uninterrupted production.

Flexibility and Versatilityo19

Flexibility/ Versatility

It’s important to evaluate the flexibility and versatility of a double-belt press. Consider the range of materials you’ll be using and make sure the press can accommodate different types and sizes. Look for features such as adjustable belt speed and pressure to meet different production needs.

Quality and Efficiencyldi

Quality and Efficiency

A key consideration is the ability of the double belt press to deliver high quality and efficient results. Look for features such as uniform lamination, constant temperature control, and reliable reproducibility. These factors will ensure consistent and superior output, reduce waste and maximize productivity.

Cost-effectivenessynv

Cost-effectiveness

Evaluate the cost-effectiveness of a double-belt press by considering factors such as material, energy and labor costs. Look for presses that offer savings in these areas, as this will contribute to the overall profitability of your production process.

Eco-friendlinessaym

Eco-friendliness

In today's environmentally conscious world, it is important to choose a double-belt press that operates in an environmentally friendly manner. Look for presses that utilize a continuous process and minimize water consumption. This will not only reduce your environmental footprint, but also contribute to sustainable and responsible production practices.

estimateo2n

Estimate

By carefully assessing these factors, you can make an informed decision when choosing a double belt press for your industrial production needs. Remember to prioritize your specific requirements and select a press that offers the right combination of capacity, flexibility, quality, cost-effectiveness, and eco-friendliness. With the right press in place, you can enhance your production capabilities and achieve success in your industry.